Researchers say specialized printing, fabrication could carve out niche in ‘e-clothing’ for athletics, healthcare

Scientists at Case Western Reserve University have developed an inexpensive way to transform an ordinary shirt into an electronic smart shirt—one able to monitor and adjust body temperature or even allow the wearer to apply heat to a sore shoulder or back.

All from a design printed on the fabric of the shirt or any other piece of clothing.

The key to their innovation: A highly conductive ink and simple screen-printing process. The new method results in a waterproof, breathable and highly flexible design that can function as a heating element when powered by a coin-sized battery.

The wearable tech market, such as the FitBit, Apple watch and Bluetooth headset, is surging, according to market analysts. But an increasing segment includes electronic technology embedded in clothing, implanted in the user’s body, or even tattooed on the skin.

The Case Western Reserve-led team of researchers believes its method stands out in the expanding wearable tech market for its simplicity, durability, comfort—and eventually someday price.

They say their process, successful in laboratory testing, could someday be applied to mass production. The research team, which included collaborators in Wuhan, China, published its findings in the journal Small.

Changyong Cao

“We believe this is a far better method than other attempts to make truly wearable technology because is not only has good performance initially, but is durable long term,” said Changyong (Chase) Cao, an assistant professor of mechanical and aerospacengineering and at the Case School of Engineering, who led the research.

Cao is also director of the Laboratory for Soft Machines and Electronics at Case Western Reserve. He said most available designs to incorporate electronics into clothing have been with a polymer or elastomer surface. Those kinds of surfaces are often uncomfortable and not breathable.


Read more: Researchers say specialized printing, fabrication could carve out niche in ‘e-clothing’ for athletics, healthcare

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